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22 Jun 2025, 17:13 [ UTC - 5; DST ]


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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 04 Jun 2025, 19:19 
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Username Protected wrote:
At what compression ratio do issues arise that require new parts or reduced power output?


It isn't just compression ratio. It is also combustion chamber shape and size. Also RPM. Higher RPM = less detonation prone. Smaller combustion chamber = less detonation prone.

But the simple answer is you probably need something a lot like 100LL if you're running anything much above 8.5:1.


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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 04 Jun 2025, 19:29 
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Username Protected wrote:

Thanks Charlie! :D I know you pilots can be an ornery bunch. I'll do the best to roll with the punches and not take anything personally. :peace:


Youre either about to have an angry mob or they will just ignore this thread entirely.

This must be part of the big coordinated smear campaign
(Maybe that shouldnt be green) :eek:

Edit: Sorry for the smarta55 comments. A few real questions that are sure to come up:

How much testing has been completed with different types of rubber seals/bladders/etc?

What effects on common aircraft paints have been observed?


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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 04 Jun 2025, 20:22 
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Username Protected wrote:

Can't list them yet, but I am told about 80% of the fleet with no mods or changes in operating envelope.

Dan


Be careful with that 80% figure. About 80% of the airplanes in the fleet don't need 100LL. But the other 20% requires and uses 80% of the 100LL that's sold.

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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 04 Jun 2025, 21:12 
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Username Protected wrote:
At what compression ratio do issues arise that require new parts or reduced power output?


We don't know yet. That's what is being evaluated by the research arm of PAFI and OEMs. This will also vary with the engine design.


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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 04 Jun 2025, 21:16 
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Username Protected wrote:

Can't list them yet, but I am told about 80% of the fleet with no mods or changes in operating envelope.

Dan


Be careful with that 80% figure. About 80% of the airplanes in the fleet don't need 100LL. But the other 20% requires and uses 80% of the 100LL that's sold.


Thanks. We are well aware of that. That's why PAFI Eagle exists: to ensure 100% of the fleet will eventually be able to fly this fuel safely.

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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 04 Jun 2025, 21:28 
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Username Protected wrote:

Thanks Charlie! :D I know you pilots can be an ornery bunch. I'll do the best to roll with the punches and not take anything personally. :peace:


Youre either about to have an angry mob or they will just ignore this thread entirely.

This must be part of the big coordinated smear campaign
(Maybe that shouldnt be green) :eek:

Edit: Sorry for the smarta55 comments. A few real questions that are sure to come up:

How much testing has been completed with different types of rubber seals/bladders/etc?

What effects on common aircraft paints have been observed?


Hi Jay,

How much testing has been completed with different types of rubber seals/bladders/etc?

Best to check on the Eagle web site:

https://app.powerbi.com/view?r=eyJrIjoi ... g0MDllMyJ9

So far, 3 types of O-rings (6 total), several elastomeric materials, tubing, 3 types of bladders and more to come. >160 materials when the program is done. Plus the OEMs are doing their own testing. I don't have visibility on that.

What effects on common aircraft paints have been observed?

Nothing noteworthy on the 10 paint systems evaluated.

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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 04 Jun 2025, 21:43 
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It is interesting to see the detailed metrics page at the link you supplied, and particularly the drill-down into the materials testing regimens. However, I'm not seeing anything that shows the results of the tests fully or even partially completed. Can we assume those tests have been completed successfully with no significant negative results?

Also, it would be helpful to know what the timetable is for completing the substantial number of tests still to be performed. Any way of providing at least a ballpark for various testing completions?

And, of course, the biggie: how close to December 31, 2030 will the full rollout of the fuel expected to be?

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Tucson, AZ (KRYN]


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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 04 Jun 2025, 21:59 
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Username Protected wrote:
It is interesting to see the detailed metrics page at the link you supplied, and particularly the drill-down into the materials testing regimens. However, I'm not seeing anything that shows the results of the tests fully or even partially completed. Can we assume those tests have been completed successfully with no significant negative results?

Also, it would be helpful to know what the timetable is for completing the substantial number of tests still to be performed. Any way of providing at least a ballpark for various testing completions?

And, of course, the biggie: how close to December 31, 2030 will the full rollout of the fuel expected to be?


Yes, Stan. Completion means the test was completed with no significant issues. The timetable is a bit fluid, but I am told testing should be completed by September of next year. Fleet approval expected in 2027. Roll out to the entire fleet will depend on how the FAA chooses to manage the transition and how receptive the marketplace is.


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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 04 Jun 2025, 22:05 
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Also, if you don't mind me asking, the IO-540-K1A5 for which testing has been 100% completed has a compression ratio of 8.70:1 which is on the higher end of Lycoming engine compression ratios (those that were even higher at 8.9:1 appear to only come in 4 cylinder varieties: https://www.lycoming.com/sites/default/ ... ngines.pdf). Were there any observable issues with that engine using UL100E?

EDIT: I realize you probably answered this already with your response above. However, this is of particular interest to me because my Lycoming engine has a 8.5:1 compression ratio, which may or may not mean anything in the big picture because mine is turbonormalized and carbureted

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Stan Kartchner
Tucson, AZ (KRYN]


Last edited on 04 Jun 2025, 22:46, edited 5 times in total.

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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 04 Jun 2025, 22:06 
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Username Protected wrote:
It is interesting to see the detailed metrics page at the link you supplied, and particularly the drill-down into the materials testing regimens. However, I'm not seeing anything that shows the results of the tests fully or even partially completed. Can we assume those tests have been completed successfully with no significant negative results?

Also, it would be helpful to know what the timetable is for completing the substantial number of tests still to be performed. Any way of providing at least a ballpark for various testing completions?

And, of course, the biggie: how close to December 31, 2030 will the full rollout of the fuel expected to be?


Yes, Stan. Completion means the test was completed with no significant issues. The timetable is a bit fluid, but I am told testing should be completed by September of next year. Fleet approval expected in 2027. Roll out to the entire fleet will depend on how the FAA chooses to manage the transition and how receptive the marketplace is.


Thanks for the quick response.
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Stan Kartchner
Tucson, AZ (KRYN]


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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 04 Jun 2025, 22:13 
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Thanks for participating. Most Bonanzas and Barons run 8.5-1 NA Continentals. Do you have any info on how your fuel will work with these engines yet?

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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 04 Jun 2025, 23:26 
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Username Protected wrote:
It is interesting to see the detailed metrics page at the link you supplied, and particularly the drill-down into the materials testing regimens. However, I'm not seeing anything that shows the results of the tests fully or even partially completed. Can we assume those tests have been completed successfully with no significant negative results?

Also, it would be helpful to know what the timetable is for completing the substantial number of tests still to be performed. Any way of providing at least a ballpark for various testing completions?

And, of course, the biggie: how close to December 31, 2030 will the full rollout of the fuel expected to be?


Yes, Stan. Completion means the test was completed with no significant issues. The timetable is a bit fluid, but I am told testing should be completed by September of next year. Fleet approval expected in 2027. Roll out to the entire fleet will depend on how the FAA chooses to manage the transition and how receptive the marketplace is.


You expect fleet approval ie engine AND airframe for all spark ignition aircraft on 2027? Including the other 20% ?

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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 05 Jun 2025, 02:15 
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Welcome, Daniel! Nice to see you here...

Did you make it to Brussels ASTM? Any interesting bits?

I had planned to attend, but family issues arose.

Paul


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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 05 Jun 2025, 06:09 
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Just a few more seats left and we’ll all be here. ….Matt? :peace:

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 Post subject: Re: New member in Houston, TX - Unleaded avgas project lead
PostPosted: 05 Jun 2025, 06:25 
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Username Protected wrote:
What engines/airframes do you expect your fuel to be approved for without modifications?

Which ones with modifications?

Which ones do you not expect approval for?

Are there any weight or performance differences from 100LL?

Will your fuel be 100% fungible with 100LL and G100UL? How about Swift 100R?


Hi Matt,

What engines/airframes do you expect your fuel to be approved for without modifications?

Can't list them yet, but I am told about 80% of the fleet with no mods or changes in operating envelope.

Which ones with modifications?

Another 10-15 % with minor modifications like timing adjustments and minor changes to operating envelope. The rest with major mods up to and including changes in CR.

Which ones do you not expect approval for?

None.

Are there any weight or performance differences from 100LL?

No weight difference. It has the same density as typical FBO 100LL. Performance-wise, it has lower detonation margin than 100LL. Our fuel is completely miscible with 100LL and has synergistic octane response. The FAA and OEMs routinely test the fuels mixtures to ensure compatibility with each other and performance in the test engines.

We have not evaluated compatibility with G100UL or Swift 100R nor do we plan to. We think it is unlikely either STC'd fuel will find widespread acceptance, especially without an ASTM standard. We also will take steps to ensure that the fuels are not intermixed in the field for liability reasons.

Dan


With all due respect, your answers suggest your fuel candidate is not a viable solution and is a serious threat to GA.

Minor changes like timing adjustments and to the operating envelope are not minor in the aviation world. Changes to CR are going to run over $50k per engine. Are you going to pay for that?

As far as not intermixing, that is another huge problem. G100LL is still the only fuel that will work for the 20% of engines that burn the majority of 100LL. If your fuel cannot not be safely mixed with it, then you better be worried about those liability concerns of it getting mixed. Hopefully the FAA is as well and does not approve your fuel without it passing proper testing.

I am sorry to be harsh, but lower detonation margin, requires 20% of the fleet get expensive and performance/safety margin reducing modifications, and not fully mixable with other approved fuels, means your fuel should never be approved by the FAA.
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