01 Jul 2025, 13:17 [ UTC - 5; DST ]
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Post subject: Re: Upgrade a legacy 182 or buy a newer Lyc 182? Posted: 09 Jul 2022, 12:04 |
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Joined: 12/03/14 Posts: 20395 Post Likes: +25585 Company: Ciholas, Inc Location: KEHR
Aircraft: C560V
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Username Protected wrote: I’m curious to know how 230hp in the new ones is more than 230hp in the old ones. Oddly enough, that may be somewhat true. The certification standards for engines changed at some point from typical max power to minimum max power. This meant an engine certified some time ago as 230 HP might now only be certified to 220 HP to be sure it made at least this power under the worst case conditions. So depending on the date of certification, a newer engine with the same nameplate HP might be more power than an older one. I don't recall the details of this change, but I recall reading about it in a magazine. Mike C.
_________________ Email mikec (at) ciholas.com
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Post subject: Re: Upgrade a legacy 182 or buy a newer Lyc 182? Posted: 09 Jul 2022, 12:29 |
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Joined: 03/28/17 Posts: 8409 Post Likes: +10615 Location: N. California
Aircraft: C-182
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Fuel injection:
When upgrading to the IO520-F in my '75 182, I chose to have it carbureted instead of injected for a few reasons.
It would have been about another $12K to run the return plumbing back to the tanks and modify the firewall for the FI header tank, wire and install an electric boost pump. The 520 with a carb is a drop in replacement for the 470, with a little trimming of the inner cylinder baffles for the slightly larger cylinders.
Then If I'm stranded with a dead battery, there would be no hand propping for a start. The carburetor is so reliable, no issues since installation more than ten years ago. No clogged injectors or trying to tune the injectors. A downside is you have to be alert to carburetor ice with the carburetor, and I wouldn't be without the Carburetor Air Temperature Gauge.
Although one might think that carb ice is more a concern with low power approaches than climb or cruise, the opposite is true. Watching carb air temp gauge, it goes way up out of the icing range when the throttle is brought back for approach, but I've had ice on full throttle climbs; more venturi cooling effect creating ice. I don't normally use carb heat on approach but monitor the carb air temp.
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Post subject: Re: Upgrade a legacy 182 or buy a newer Lyc 182? Posted: 09 Jul 2022, 13:19 |
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Joined: 12/22/07 Posts: 14373 Post Likes: +16360 Company: Midwest Chemtrails, LLC Location: KPTK (SE Michigan)
Aircraft: C205
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IO550 C182’s are sooo last year. You need a Wipare Boss! viewtopic.php?f=49&t=116388Frankly; I like the reminder about the Mogas STC for the C182 … seems that some of the (low compression) P-Ponk installs are also using Mogas inspite of the STC limitations.
_________________ Holoholo …
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Post subject: Re: Upgrade a legacy 182 or buy a newer Lyc 182? Posted: 09 Jul 2022, 18:23 |
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Joined: 03/28/17 Posts: 8409 Post Likes: +10615 Location: N. California
Aircraft: C-182
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Username Protected wrote: IO550 C182’s are sooo last year. You need a Wipare Boss! viewtopic.php?f=49&t=116388Frankly; I like the reminder about the Mogas STC for the C182 … seems that some of the (low compression) P-Ponk installs are also using Mogas inspite of the STC limitations. Yeah, I'll take a Whipair Boss Doug, just send me a blank check to buy one. Re Mogas, another reason I bought the Texas Skyways IO520-FTS is they hold the STC to install 7.0:1 pistons to replace the 8.5:1 to allow the engine to run on Mogas. I'm not sure what the horse power loss would be, but still more horse power than a 470; I think it would be 265 like the 7.0 Pponks. Some of the take off horse power loss could be recovered by turning up the governor to the 2850 max RPM the IO 520 was certified for from the STC'd 2700. Of course the "mogas" I would run would be the 92 octane Pure Gas sold near me by the 55 gallon drum for $5.50 a gallon. No ethanol, no lead, but I really don't want to go thru that trouble and expense and will just keep paying the high 100LL prices, throttled back.
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Post subject: Re: Upgrade a legacy 182 or buy a newer Lyc 182? Posted: 09 Jul 2022, 18:29 |
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Joined: 12/09/07 Posts: 17150 Post Likes: +13255 Location: Cascade, ID (U70)
Aircraft: C182
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Username Protected wrote: Re Mogas, another reason I bought the Texas Skyways IO520-FTS is they hold the STC to install 7.0:1 pistons to replace the 8.5:1 to allow the engine to run on Mogas. I'm not sure what the horse power loss would be, but still more horse power than a 470; I think it would be 265 like the 7.0 Pponks. Some of the take off horse power loss could be recovered by turning up the governor to the 2850 max RPM the IO 520 was certified for from the STC'd 2700.
I didn't know that. I have a Texas Skyways engine in my 182. I'll keep that in mind. 
_________________ "Great photo! You must have a really good camera."
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Post subject: Re: Upgrade a legacy 182 or buy a newer Lyc 182? Posted: 09 Jul 2022, 18:39 |
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Joined: 10/19/08 Posts: 1579 Post Likes: +2075 Location: Far West Texas
Aircraft: C180, GL 2T1A-2
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Username Protected wrote: Buy an R model, gut out all the old stuff, do your upgrades, and you'll have the highest useful load of any 182. It'll also run with any of them speedwise. I've been doing that, but with budget-minded upgrades. 1323lb useful load now. New upholstery, closed cell insulation, Gerflor Batiflex flooring, vacuum pump removed, etc. Attachment: IMG_9673 copy.jpg Aubrey: With imitation being the sincerest form of flattery, I am getting inspiration from your panel: I am doing my 180 as the "last one", and have questions. PM sent to avoid thread drift. Note: Steve Knopp was doing fish spotting when he developed the O-470-50 "PPonk" engine. Because of his need for long flights over water, he purposefully used low compression cylinders for Mogas use. Now it makes even more sense, with fuel prices as they are.
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Post subject: Re: Upgrade a legacy 182 or buy a newer Lyc 182? Posted: 09 Jul 2022, 18:57 |
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Joined: 03/28/17 Posts: 8409 Post Likes: +10615 Location: N. California
Aircraft: C-182
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Username Protected wrote: Re Mogas, another reason I bought the Texas Skyways IO520-FTS is they hold the STC to install 7.0:1 pistons to replace the 8.5:1 to allow the engine to run on Mogas. I'm not sure what the horse power loss would be, but still more horse power than a 470; I think it would be 265 like the 7.0 Pponks. Some of the take off horse power loss could be recovered by turning up the governor to the 2850 max RPM the IO 520 was certified for from the STC'd 2700.
I didn't know that. I have a Texas Skyways engine in my 182. I'll keep that in mind. 
Yeah, I just about talked the ears off the late Jack Johnson, owner of Texas Skyways, and that option was how I decided on the O-520-FTS. I'm not sure if it applies to the O-520-UTS made from an O-470-U. Another option for both engines is getting dual exhaust with their Power Flow exhaust installation, which adds 15 HP to a 470.
I originally bought a 0520- UTS from Texas Skyways who was using RAM to do the engine building because I wanted the nickel carbide cylinders. I specified those cylinders, new crankshaft, rods and gears.
My mechanic had the engine hung on the plane when he belatedly noticed some dressed out scarring on the face of factory new crank, calling TCM to confirm the crank was new when they sent it to RAM. Anyway, my mechanic said he would not sign off the engine installed. So I called Jack Johnson, explained the situation, and he took the engine back, with me then ordering a factory new IO520-F for TS to put a carburetor on it.
In checking with RAM, Jack found out that the engine was severely over speeded when the dyno ran away, stretching the new rods; the reason for the delay from RAM who didn't tell the whole story initially. Nobody could explain the scarred crank face. I also bought the TS Total Drain Sump which gets all the dirty oil out when changing oil instead of leaving a qt of dirty oil left below the drain plugs on a stock sump.
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Post subject: Re: Upgrade a legacy 182 or buy a newer Lyc 182? Posted: 10 Jul 2022, 10:19 |
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Joined: 12/03/14 Posts: 20395 Post Likes: +25585 Company: Ciholas, Inc Location: KEHR
Aircraft: C560V
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Username Protected wrote: Re Mogas, another reason I bought the Texas Skyways IO520-FTS is they hold the STC to install 7.0:1 pistons to replace the 8.5:1 to allow the engine to run on Mogas. I'm not sure what the horse power loss would be, but still more horse power than a 470; I think it would be 265 like the 7.0 Pponks. I was intrigued by this question, so I did a little "research" (meaning I searched the web for info that sounded right, so all of this could be wrong). Turns out there are websites that can "compute" the power change for a compression ratio change for folks modifying their cars. Ironically, they are trying to increase CR usually, and they end up buying 100LL from airports to power them in some cases. So if we assume that same formula applies, here is an example calculator: http://www.wallaceracing.com/hp-cr-chg.phpThe IO-520-F out of the box is 8.5 to 1, makes 285 HP, 2700 RPM continuous, 300 HP, 2850 RPM takeoff 5 minutes. Putting in 7.0 pistons and assuming the above formula is correct, then we get 274 HP, 2700 RPM, or 288 HP, 2850 RPM, a 4 percent loss. This is a lot less loss than I would have intuitively expected from an 18% compression ratio change, so much so that I am suspicious this formula might be wrong. But if it isn't, that seems like a tolerable power loss to get off 100LL. Basically, put in a bigger displacement engine with more HP, and then derate it with lower CR pistons, but you still end up with more power than the original setup so the plane will not be under powered. It feels like 7.0 is more reduction than would be necessary if you had "premium" unleaded fuel, like UL94 or maybe premium mogas. Maybe 7.5 would be enough? That would take testing to be sure. Quote: Some of the take off horse power loss could be recovered by turning up the governor to the 2850 max RPM the IO 520 was certified for from the STC'd 2700. That works, but it is a 5 minute limitation and the prop will be somewhat less efficient, so you don't get as much benefit as the numbers imply. It will also be noisier. The lower compression ratio has one other effect, it lowers engine efficiency. You will burn more fuel for the same power. Based on what I can find online, that seems to be about a 5% hit for a change from 8.5 to 7.0. The plane will use about 5% more fuel to fly the same speed. That means reduced max range and/or increased fuel weight. You are also buying 5% more fuel, so the unleaded fuel has to be at least 5% cheaper to have parity, which seems likely versus the unleaded 100 octane contenders. Mike C.
_________________ Email mikec (at) ciholas.com
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Post subject: Re: Upgrade a legacy 182 or buy a newer Lyc 182? Posted: 10 Jul 2022, 12:18 |
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Joined: 03/28/17 Posts: 8409 Post Likes: +10615 Location: N. California
Aircraft: C-182
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Username Protected wrote: Re Mogas, another reason I bought the Texas Skyways IO520-FTS is they hold the STC to install 7.0:1 pistons to replace the 8.5:1 to allow the engine to run on Mogas. I'm not sure what the horse power loss would be, but still more horse power than a 470; I think it would be 265 like the 7.0 Pponks. I was intrigued by this question, so I did a little "research" (meaning I searched the web for info that sounded right, so all of this could be wrong). Turns out there are websites that can "compute" the power change for a compression ratio change for folks modifying their cars. Ironically, they are trying to increase CR usually, and they end up buying 100LL from airports to power them in some cases. So if we assume that same formula applies, here is an example calculator: http://www.wallaceracing.com/hp-cr-chg.phpThe IO-520-F out of the box is 8.5 to 1, makes 285 HP, 2700 RPM continuous, 300 HP, 2850 RPM takeoff 5 minutes. Putting in 7.0 pistons and assuming the above formula is correct, then we get 274 HP, 2700 RPM, or 288 HP, 2850 RPM, a 4 percent loss. This is a lot less loss than I would have intuitively expected from an 18% compression ratio change, so much so that I am suspicious this formula might be wrong. But if it isn't, that seems like a tolerable power loss to get off 100LL. Basically, put in a bigger displacement engine with more HP, and then derate it with lower CR pistons, but you still end up with more power than the original setup so the plane will not be under powered. It feels like 7.0 is more reduction than would be necessary if you had "premium" unleaded fuel, like UL94 or maybe premium mogas. Maybe 7.5 would be enough? That would take testing to be sure. Quote: Some of the take off horse power loss could be recovered by turning up the governor to the 2850 max RPM the IO 520 was certified for from the STC'd 2700. That works, but it is a 5 minute limitation and the prop will be somewhat less efficient, so you don't get as much benefit as the numbers imply. It will also be noisier. The lower compression ratio has one other effect, it lowers engine efficiency. You will burn more fuel for the same power. Based on what I can find online, that seems to be about a 5% hit for a change from 8.5 to 7.0. The plane will use about 5% more fuel to fly the same speed. That means reduced max range and/or increased fuel weight. You are also buying 5% more fuel, so the unleaded fuel has to be at least 5% cheaper to have parity, which seems likely versus the unleaded 100 octane contenders. Mike C.
Good research Mike. I think you're numbers are close based on the fact that Northpoint advertises 265 to 275 HP with 7.5:1 pistons.
I don't know what "Premium Mogas" would be, since the only ethanol free, lead free mogas around here is 91-92 octane. I'm not sure that would be OK for 7.5:1, but because the O-470 ran on 80-87 with 7.0 pistons the Pure gas 91-92 octane should work with those pistons.
Giving up some efficiency with lower compression pistons is true as is the reverse. In choosing my engine, Jack Johnson said it would match a stock O-470 powered 182 speed on less fuel flow, or fly faster at the same fuel flow, which it does.
The 5 minute limitations are not as restrictive as they seem unless somebody flew around at sea level, as the percentage of power drops to about 75% at about 4000 feet DA ,and even for the 2850 RPM continuous engines, most pilots bring the prop back after take off. The beauty of the 2700 continuous is I just leave the throttle and prop firewalled, just bringing the mixture back in the climb until reaching cruise altitude and cruise speed.
Noise: The 2850 RPM is definitely a noise maker, as we had one based at my airport, and I could hear him takeoff from my house 2 miles from the airport with a very distinctive sound with same 3-bladed prop I have.
I likely wouldn't go through all the expense of piston changes having just done a top overhaul, but the option is there, and if $7.50 avgas is here to stay or the new UL100 is priced the same or higher, I can see some owners changing pistons with a top overhaul.
Edit: For the Pure Gas sold around here 91 octane is available, and that is their "Premium" grade.
http://www.rennerpetroleum.com/fuels
Last edited on 10 Jul 2022, 12:33, edited 1 time in total.
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Post subject: Re: Upgrade a legacy 182 or buy a newer Lyc 182? Posted: 10 Jul 2022, 12:21 |
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Joined: 04/30/09 Posts: 1486 Post Likes: +860
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Username Protected wrote: Putting in 7.0 pistons and assuming the above formula is correct, then we get 274 HP, 2700 RPM, or 288 HP, 2850 RPM, a 4 percent loss.
This is a lot less loss than I would have intuitively expected from an 18% compression ratio change, so much so that I am suspicious this formula might be wrong. But if it isn't, that seems like a tolerable power loss to get off 100LL. Basically, put in a bigger displacement engine with more HP, and then derate it with lower CR pistons, but you still end up with more power than the original setup so the plane will not be under powered.
It feels like 7.0 is more reduction than would be necessary if you had "premium" unleaded fuel, like UL94 or maybe premium mogas. Maybe 7.5 would be enough? That would take testing to be sure. C. This is really great information for a “worst case” scenario, where 100 octane fuel becomes unavailable or unreasonably priced, or one entity has a monopoly on it. I’m pleasantly surprised that such things already exist.
_________________ Former Taco Chef Now - Battery Salesman No Engineering Skills I don’t know what I don’t know
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Post subject: Re: Upgrade a legacy 182 or buy a newer Lyc 182? Posted: 10 Jul 2022, 12:25 |
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Joined: 04/30/09 Posts: 1486 Post Likes: +860
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Username Protected wrote: Noise: The 2850 RPM is definitely a noise maker, as we had one based at my airport, and I could hear him takeoff from my house 2 miles from the airport with a very distinctive sound with same 3-bladed prop I have. I had the Baron “President” that spun the props at 2850 RPM. It sounded just fine inside the cockpit 
_________________ Former Taco Chef Now - Battery Salesman No Engineering Skills I don’t know what I don’t know
Last edited on 10 Jul 2022, 12:41, edited 1 time in total.
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Post subject: Re: Upgrade a legacy 182 or buy a newer Lyc 182? Posted: 10 Jul 2022, 12:38 |
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Joined: 03/28/17 Posts: 8409 Post Likes: +10615 Location: N. California
Aircraft: C-182
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Username Protected wrote: Noise: The 2850 RPM is definitely a noise maker, as we had one based at my airport, and I could hear him takeoff from my house 2 miles from the airport with a very distinctive sound with same 3-bladed prop I have. I has the Baron “President” that spun the props at 2850 RPM. It sounded just fine inside the cockpit 
No offense, but it's the airport neighbors outside of your cockpit that are the ones complaining about noise, and the 2850 engines aren't music to their ears.
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