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19 Jan 2026, 18:15 [ UTC - 5; DST ]


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 Post subject: Re: Williams engine programs - my research
PostPosted: 31 Mar 2017, 12:45 
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Username Protected wrote:
He's neither stupid nor frivolous, he simply wants predictability.

Proparts does not create predictability.

If he needs a lot of parts, he will end up paying for them at some point. That will either be a lump sum when he sells the plane with a negative Proparts balance, or a much higher Proparts hourly fee on renewal. Eventually, all parts cost gets charged to the customer.

.


Yes, but that "eventually" gets rolled into the unpredictability of the resale cost and will only happen at a time at the sellers choosing. Proparts takes a lot of little unpredictabilities and lumps them in with what is already one big unpredictable event.

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 Post subject: Re: Williams engine programs - my research
PostPosted: 31 Mar 2017, 13:25 
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Username Protected wrote:
A good friend of mine is the country manager for Safran in Mexico and runs an engine OH facility in Queretaro for the CFM56 engine. He asked me how much I paid for my engine program - $140 per side. Delta, SW, Aeromexico, United, etc. pay about 40% less for their engine programs

Did I read that right, an FJ44 costs $140/hour for its program and a CFM56 costs $84/hour for its program?

How can that be?

CFM56 typical price is $10M/each, FJ44 is about $1M.

Mike C.
A CFM 56 can and does go 30K hours plus on wing, on condition with only life limited parts as the brick wall. On our aircraft it is rated at 27,300 lbs thrust per. Lots more of them in service vs FJ44 so parts are more plentiful, etc. I've got some time since they are 16 years old and less than 1600 hrs/1000 cyc.

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 Post subject: Re: Williams engine programs - my research
PostPosted: 31 Mar 2017, 14:05 
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Location: Byron Bay,NSW Australia
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Username Protected wrote:
Don't EVER trust anything verbal from Williams.


Good advise but let's not limit it to Williams....

I know of an operator who told me a couple of years ago they do below the 150 and negotiated a deal with Williams. This is not the deal Mike references with the 300 paid up. I'm going to follow them up about this if it is still the case.

Andrew


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 Post subject: Re: Williams engine programs - my research
PostPosted: 31 Mar 2017, 14:07 
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Joined: 11/27/09
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Sure am happy I can't afford a jet.


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 Post subject: Re: Williams engine programs - my research
PostPosted: 31 Mar 2017, 14:39 
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Username Protected wrote:
Sure am happy I can't afford a jet.

Really?

I would be quite happy to afford a jet. The issue is owning one.

Mike C.

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 Post subject: Re: Williams engine programs - my research
PostPosted: 31 Mar 2017, 15:20 
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Username Protected wrote:
Did I read that right, an FJ44 costs $140/hour for its program and a CFM56 costs $84/hour for its program?

How can that be?

CFM56 typical price is $10M/each, FJ44 is about $1M.

Mike C.
A CFM 56 can and does go 30K hours plus on wing, on condition with only life limited parts as the brick wall. On our aircraft it is rated at 27,300 lbs thrust per. Lots more of them in service vs FJ44 so parts are more plentiful, etc. I've got some time since they are 16 years old and less than 1600 hrs/1000 cyc.

Yes you read that right Mike. As Tom mentioned, the typical CFM56 goes about 30-35K between overhauls - from what my friend tells me, the engine they have processed with the most time in Queretaro had more than 48 thousand hours ( :bugeye: ).

I am not sure what the program entails and what the airlines do on a progressive basis, but I do know the TBO is cycle based more than hour based. Safran also has about 50 engines in process at any given time. The OH time is 42 days (kind of cool to watch at the plant - the engines move daily through the automated stations 1 through station 42). As I mentioned, you can't compare the economies of scale of both operations.

Here's a view of the facility in Queretaro.

Please login or Register for a free account via the link in the red bar above to download files.


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 Post subject: Re: Williams engine programs - my research
PostPosted: 31 Mar 2017, 16:03 
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Check this out - http://www.ainonline.com/aviation-news/ ... rld-record

    German airline TUIfly and CFM International have achieved a new first-run time-on-wing world record set by a CFM56-7B engine powering one of the airline’s Boeing 737-800s originally delivered in 1999. The engine logged more than 50,000 hours without a shop visit. “This record is a remarkable achievement,” said Friedrich Keppler, TUIfly managing director. “To put this in perspective it is equivalent to driving your car for 16 years with nothing more than oil changes and tune ups; or flying 20 million miles with no engine removals.”


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 Post subject: Re: Williams engine programs - my research
PostPosted: 31 Mar 2017, 16:14 
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Username Protected wrote:
A CFM 56 can and does go 30K hours plus on wing

What makes the small jet engines last so much less?

Worse materials, worse design, are are their lifetimes artificially low to generate service revenue?

Seems like a FADEC engine could trend monitor and suggest when an engine needs work based on condition and not have that set at certain hours. Not all hours are the same, so they have to set hours conservatively for the worst operator and the rest of us overpay.

Mike C.

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 Post subject: Re: Williams engine programs - my research
PostPosted: 31 Mar 2017, 17:07 
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Mike - you may want to take notes from some of these dishonest, capitalist aviation companies that charge what customers are WILLING to pay versus a cost plus something reasonable number. Pricing power is a beautiful thing and why shouldn't anyone out there leverage it? If I was Williams, I wouldn't let anyone run my engines off program, ever. Zero benefit to them to doing so.

Perhaps if you ran your company the way they did, you could be flying a G650 :D

Then again, if all of us spending time commenting on BT threads like this were actually working instead of commenting, we all (present company included) might be able to afford bigger, faster better :rock:


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 Post subject: Re: Williams engine programs - my research
PostPosted: 31 Mar 2017, 17:09 
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Username Protected wrote:
Worse materials, worse design, are are their lifetimes artificially low to generate service revenue?


Don't they use PT6 cores on oil rigs and run them for 60k+ hours? I am sure like any other rotating, lubricated part, frequency of use helps with durability.


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 Post subject: Re: Williams engine programs - my research
PostPosted: 31 Mar 2017, 17:34 
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Username Protected wrote:
A CFM 56 can and does go 30K hours plus on wing

What makes the small jet engines last so much less?

Worse materials, worse design, are are their lifetimes artificially low to generate service revenue?

Seems like a FADEC engine could trend monitor and suggest when an engine needs work based on condition and not have that set at certain hours. Not all hours are the same, so they have to set hours conservatively for the worst operator and the rest of us overpay.

Mike C.
I think there is a scaling factor size wise and the fact that the CFM 56 was developed in the 1980's and the variousl models have millions of flight hours with the airlines to fine tune the design. Not so with the general aviation type jet engines. As you said, the limits are place on them for worst case operator and conditions due to the fact that reliable fleet trend monitoring is not available. Most of the aircraft that the CFM's are on are capable of transmitting real time engine performance which the airlines monitor and flag an engine that may show signs of wear and tear.

If a commercial operator were to have a fleet of FJ44 powered aircraft they would start off with the mfg recommended TBO's and through fleet experience over a period of time be able to extend those times based on solid trend monitoring assuming the data supports it.

It is true that many industrial type turbines run extended times due to low thermal cycles. They rarely shut them down and restart. Thermal cycles are the biggest contributor to fatigue and wear in many engines piston or turbine.

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 Post subject: Re: Williams engine programs - my research
PostPosted: 31 Mar 2017, 17:36 
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Username Protected wrote:
A CFM 56 can and does go 30K hours plus on wing

What makes the small jet engines last so much less?
Mike C.


One issue is how frequently they're run and for how long each cycle. A professional crew may also be running them a bit differently.
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 Post subject: Re: Williams engine programs - my research
PostPosted: 31 Mar 2017, 19:59 
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Ok so back to pro parts discussion. I see the cost leveling value as being significant. A sale is a much easier event to deal with a know deficit than a phase inspection. If you have to make up a deficit, what happens if you have a credit balance?

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 Post subject: Re: Williams engine programs - my research
PostPosted: 31 Mar 2017, 20:10 
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I'm curious Mike, if you acquired a S-II/FJ-44 that was all paid up on plan, what do you figure your cost per hour and annual cost of operations would be if you went along with it all, paid the hourly contracts and so on?

What would your risk exposure and depreciation over say, 3 years of operation be?

If you did the same with a S-II with the original engines, how do the same numbers bake out?

What's the fuel difference and risk exposure?

I'm assuming same costs on things like airframe mx, avionics, can ignore those. What's the delta really?


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 Post subject: Re: Williams engine programs - my research
PostPosted: 31 Mar 2017, 23:29 
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Username Protected wrote:

It's less of a throw away than the 550 as far as age goes, but you can "poorboy" a Citation II, buy used engines, etc.



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